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OPTICAL TRANSMITTER CIRCUITS:Audio Amplifier with Filters, Pulsed Light Emitters

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Chapter Seven
OPTICAL TRANSMITTER CIRCUITS
As in radio transmitters, optical through-the-air transmitters must rely on some type of carrier
modulation technique to transmit information. The method most often chosen for optical systems is
a simple on/off light pulse stream. The position or frequency of the light pulses carries the
information. Flashing roadside warning lights and blinking radio tower lights are examples of low
speed optical transmitters. To transmit human voice information you will need to increase the light
flashing rate to at least 7,000 flashes per second. For television you will need about 10 million
flashes per second. Although much of the discussion in this book will focus on voice audio
transmitters, you can apply many of the same techniques for video and computer data transmission.
An audio signal optical transmitter can be broken down into 6 sections: an audio amplifier, a voice
frequency filter, a voltage to frequency converter, a pulse generator, a light emitter and a light
collimator. However, if you are sending only an on/off control signal you won't require an audio
amplifier or a voltage to frequency converter. Transmitters used for television or high speed
computer data will use variations of the same methods used for voice but would require much
higher modulation rates.
Audio Amplifier with Filter
An electret microphone is commonly used to detect the speech sound. These devices are quite small
in size but are very sensitive. Unlike passive microphones, an electret microphone contains an
internal FET transistor buffer amplifier and therefore requires an external DC voltage source to
supply some power to the assembly. Another benefit of the electret microphone is that it produces
an output signal that has sufficient drive to go straight into an audio amplifier without any
impedance matching circuitry as some other microphones require.
Since the development of the telephone, extensive testing has concluded that frequencies beyond
3.5KHz are not needed for voice audio communications. Therefore, most telephone systems reject
frequencies higher than 3.5 KHz. An optical system designed for voice audio transmission can
therefore get by with a fairly low pulse rate. Usually a 10,000 pulse per second signal will be
sufficient.
Figure 7a on page 65 shows a simple operational amplifier circuit that not only amplifies (gain of
x30) the speech signal from an electret microphone but also removes the high frequency
components not needed when transmitting voice information. The "low pass" filter rejects signals
above 3.5KHz with a 18db/octave slope. A low pass filter is recommended to prevent erratic
operation from audio frequencies higher than the modulation frequency.
Voltage to Frequency Converter
Although many kinds of pulse modulation schemes are possible, the most efficient method for
transmitting voice audio is pulse frequency modulation. The frequency modulated pulse stream
carries the voice information. The voice audio, whose upper frequency is restricted to less than
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3.5KHz, is connected to a voltage to frequency converter. The converter is essentially an oscillator
whose frequency is shifted up and down according to the amplitude and frequency of the audio
signal. A shift of +-20% is usually sufficient for voice signals. As discussed above, a voice audio
optical transmitter only requires a pulse rate of about 10,000 pulses per second. The most important
requirement of the conversion is that it must be linear in order to reproduce the audio accurately.
Circuits using a non-linear VCO or voltage to controlled oscillator will always lead to an abnormal
sounding voice signal when the signal is later detected by an optical receiver.
Figure 7b on page 66 is an example of a linear VCO whose center frequency can be adjusted from
about 8Khz to about 12KHz. It is made from two separate circuits. An operational amplifier and a
transistor form a current source which charges a 0.,001uF capacitor at a very linear rate. The
upward ramping voltage across the capacitor is connected to a C-MOS version of the popular 555
timer whose internal voltage thresholds control the amplitude of the saw tooth waveform that
results. The capacitor is thus charged by the current source producing a linear ramp waveform and
is quickly discharged though the timer, producing a pulse. With the values shown, the 555 produces
an output pulse width that can be adjusted from about 800 nanoseconds to about 1.2 microseconds.
As the audio signal that is AC coupled to the current source, swings up and down, the capacitor
charging current is increased and decreased from a nominal level. The modulated current source
thus produces a frequency modulation of the output pulse stream from the 555 timer. With the
values shown, the circuit only requires an audio amplitude of about +-0.1 volts to produce a +-20%
frequency shift.
Other linear VCO circuits are also possible using the C-MOS phase locked loop IC (CD4046), the
LM766 or the National Semiconductor LM331. Sometime in the future I will include some VCO
circuits using these parts.
Pulsed Light Emitter
Whether the through-the-air light transmitter is used to send high-speed computer data or a simple
on/off control message, the light source must be intensity modulated in some unique fashion so the
matching light receiver can distinguish the transmitted light signal from the ever present ambient
light. As discussed in the section on light detectors, silicon PIN light detectors convert light power
into current. Therefore, to aid the distant light receiver in detecting the transmitted signal, the light
source should be pulsed at the highest possible power level. In addition, as discussed in the section
on light emitters, an LED can be very effectively used to transmit voice information. To produce the
highest possible light pulse intensity without burning up the LED, a low duty cycle drive must be
employed. This can be accomplished by driving the LED with high peak currents with the shortest
possible pulse widths and with the lowest practical pulse repetition rate. For standard voice systems,
the transmitter circuit can be pulsed at the rate of about 10,000 pulses per second as long as the
LED pulse width is less than about 1 microsecond. Such a driving scheme yields a duty cycle (pulse
width vs. time between pulses) of less than 1%. However, if the optical transmitter is to be used to
deliver only an on/off control signal, then a much lower pulse rate frequency can be used. If a pulse
repetition rate of only 50 pps were used, it would be possible to transmit the control message with
duty cycle of only 0.005%. Thus, with a 0.005% duty cycle, even if the LED is pulsed to 7 amps the
average current would only be about 300ua. Even lower average current levels are possible with
simple on/off control transmitters, if short multi-pulse bursts are used. Such a method might find
uses in garage door openers, lighting controls or telemetry transmitters.
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To obtain the maximum practical efficiency, the LED should be driven with low loss transistors.
Power field effect transistors (FET) are ideal. These devices can efficiently switch the required high
current pulses as long as their gates are driven with pulses with amplitudes greater than about 7
volts. Figure 7b on page 66 illustrates a FET driver that is used to power a LED directly without
any current limiting resistor. The circuit takes advantage of the rather high voltage drop of the LED
at high current levels to self limit the LED current. With the components selected, the LED current
will be about 5 amps peak when used with a 9v supply. The inductor capacitor network between the
LED and the power supply acts as a filter and helps keep the high current signals from interfering
with other parts of the transmitter circuit sharing the 9v supply.
Light Collimator
For long range applications, the light emitted by the LED must be bent into a tight light beam to
insure that a detectable amount of light will reach the distant light receiver. For most LED
applications a simple plastic or glass lens will do. As discussed in the section on light emitters, the
placement of the lens in front of the light source has the effect of reducing the exiting light
divergence angle. Selecting the right lens for the application is dependent on the type of LED used.
As illustrated in figure 7c, the lens's focal length should be picked so it can capture most of
the emitted light. LEDs with wide
divergence angles will require lenses with
short focal lengths and LEDs with narrow
divergence angles can use lenses with long
focal lengths. Keep in mind that the LED
divergence angle is usually defined at the
1/2 power points. Therefore, to capture
most of the emitted light, a wider LED
divergence angle specification should be
used when making calculations.
The divergence angle of light launched
using a lens is: (LED div. angle) x (LED
dia/ lense dia)
As an example, a 1.9" lens and a 0.187"
Figure 7c
LED would reduce the naked LED
divergence by a factor of 10. A LED with a naked divergence half-angle of 15 degrees would have
an overall divergence angle of 1.5 degrees, if a small 1.9" lens were used. A 6" lens would yield a
divergence angle of less than 0.5 degrees that is about the practical limit for most long range
systems. Divergence angles less than 0.5 degrees will cause alignment problems. Very narrow light
beams will be next to impossible to maintain proper alignment. Building sway and atmospheric
distortion will result in forcing the light beam to miss the distant target. It is much better to waste
some of the light to insure enough hits the receiver to maintain communications.
Multiple Light Sources for Extended Range
For some very long range communications systems, the light from one LED many not be enough to
cover the desired distance. As discussed above, a large lens used in conjunction with a single light
source may result in a light beam that is too narrow to be practical. The divergence angle may be so
small, that keeping the transmitted light aimed at the distant receiver may become impossible. To
launch more light at the distant receiver, multiple light sources will be needed. However, as
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illustrated in figure 7d, a single lens should not be used with multiple light sources. As shown in the
illustration, two light sources placed side by in front of a single lens will launch two spots of light,
spaced widely apart. Only one of the spots would hit the distant receiver. This mode may be
desirable in very rare situations, but for most long range systems, only one spot of light needs to be
launched. Adding more light sources in front and a single lens would not increase the amount of
light sent to a light receiver.
As illustrated in figure 7d, a much more
efficient method to send more light to a
distant receiver is to use multiple LEDs,
each with its own lens. The multi-source
array will appear as a single light source
with an intensity of XP where X is the
number of lenses in the array and P is the
light power launched by a single LED/lens
section. A picture of an actual working
unit using such a method is shown in
figure 7e below. The unit uses 20 separate
LEDs and 20 Fresnel lenses.
The system demonstrated a range of six
miles when transmitting voice audio
information. Transmitter systems should
consider  making  some  compromises
between a large number of smaller
Figure 7d
LED/lenses that will be easier to aim at a
distant transmitter and a system that has fewer lenses
but is harder to point at a distant receiver. If power
consumption is a concern, the system with fewer
LEDs should be used. Consider the examples below.
Let's consider two transmitter enclosures. Each
enclosure has the same surface area on which to
install lenses. One system used a single large lens and
the second used multiple lenses. Suppose one system
uses 4 LEDs with 3.5" lenses (49 sq. inches) that
when combined formed a 0.4 watt source with a
divergence angle of 1.0 degrees.
Now let's suppose the second system uses a single
Figure 7e
LED with a 7" lens (also 49 square inches) which
yields a combined power level of 0.1 watts but a divergence angle of 0.5 degrees. As seen from the
vantage point of a distant light receiver, the two systems would appear to have the same intensity
Figure 7e.
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One system launches more power but spreads the light over a wider area while the other launches
less power but points more of it at the target. The effect is the same. From a power consumption
standpoint, the single LED system would be obviously much more efficient. But, the unit with
multiple light sources and lenses would be easier to aim at the distant receiver.
Wide Area Light Transmitters
In some applications the challenge is not to send the modulated light to some distant receiver,
whose position is fixed, but to send the light in a wide pattern, so either multiple receivers or a
receiver whose position changes, can receive the information. Cordless audio headsets, VCR and
TV remote controllers and some cordless keyboards all rely on either a direct link or in a indirect
diffuse reflective link between the light transmitter and the receiver. The indirect paths would rely
on reflections off of walls. Many of the light receiver and transmitter techniques discussed above
could be used for wide area communications. However, keep in mind that to cover a wider area the
distance between the light transmitter and the receiver would have to be shorter than a narrow beam
link. Since the light being transmitted is spread out, less of it would make its way to the receiver.
But, it would be possible to use large arrays of light emitting diodes or some other light sources so a
large area can be bathed with lots of modulated light. If only short ranges are needed, one light
source can be used in conjunction with a light detector as long as the detector had a wide acceptance
angle. To achieve the widest acceptance angle, a naked silicon PIN photodiode works fine. Some
large 1cm x 1cm detectors work great for receiving the 40KHz signals from optical TV remote
control devices. When these large area detectors are used with a quality receiver circuit, as was
discussed in the receiver circuit section, a receiver can be designed to be at least a hundred times
more sensitive than conventional light receiver circuits often used in VCRs. The increased
sensitivity means, when used in a direct link mode, the normal operating distance can be increased
by a factor of ten. If your typical VCR remote normally has a 50 foot range, with the receiver
changes, the distance could be increased to 500 feet.
Wide Area Information Broadcasting
If you increase the scale of the above methods, some interesting concepts emerge. For many years I
attempted to get some communications companies interested in the idea of optical information
broadcast stations. The idea was to transmit high speed digital data (up to 1Gigabit per second) from
many transmitting towers scattered around a large metropolitan area. Each tower might have an
effective radius of 5 miles in all directions. Such a wide area would mean only 4 towers would be
needed to cover an area of 400 square miles. Since an optical broadcasting system and a radio
broadcasting system could coexist on the same tower, many new towers would not have to be
erected. Preexisting radio towers could be used. The light transmitters would also not require any
FCC licenses. So far, no federal agency has been assigned the task of regulating optical
communications.
The light being transmitted from the towers could originate from arrays of powerful lasers. Optical
fiber cables could carry the light from the ground based light emitters to the top of the towers. Since
the laser sources would emit light with very narrow wave lengths, the matching light receivers
could use equally narrow optical filters to select only certain laser colors or wavelengths. This
technique is called wavelength division multiplexing and has been used for many years in
communications systems using optical fibers. The technique could be so selective that the number
of different light channels that could be transmitted and received could number in the hundreds.
Using such an optical approach, the data rate from each optical transmitter could exceed 100 billion
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bits per second. Such a data rate is far more than possible with communications systems using
transmission cables.
The main objection potential investors had for my idea were the communications interruptions from
bad weather. It is true that during some heavy snow storms and thick fog conditions the reception of
the transmitted light signals could be blocked. But, overall I felt that people subscribing to such a
service could tolerate a few interruptions each year. In spite of my arguments, I was not able to find
any investors. So, It is hoped that someone reading this might someday consider the idea and make
it a commercial success.
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Figure 7a
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Figure 7b